AC Hard Start Kit: What is It and How Does It Works

The purpose of a hard start kit is to improve the starting performance of the AC compressor

- 8124 06/01 2024-01-06 16:31:53

Sometimes, your air conditioner suddenly stops working, there may be a problem with the compressor on your air conditioning system, or it may be that the capacitor is broken. In this case, perhaps you can consider replacing the hard start kit of the air conditioner.

 

In this article, you will learn what a hard start kit is, how it works, the cost of replacing a hard start kit, and more.


What is a Hard Start Kit for AC


A hard start kit for an AC (air conditioning) system is an electrical component that is installed to assist with the starting process of the AC compressor.  It provides an extra boost of power during the startup phase, helping the compressor overcome initial inertia and start more effectively.

 

The main component of a hard start kit is a start capacitor, which is an additional capacitor with higher capacitance compared to the run capacitor in the AC system.  This start capacitor stores and releases electrical energy, providing a surge of power to the compressor during startup.  It helps to kick-start the compressor motor and get it running smoothly.

 

In addition to the start capacitor, a hard start kit may also include other components like a potential relay.  The potential relay is an electromechanical device that senses the voltage across the start capacitor.  It assists in switching the start capacitor into the circuit during startup and then disconnects it once the compressor is running.

 

The purpose of a hard start kit is to improve the starting performance of the AC compressor, especially in situations where the compressor faces challenges in starting, such as high head pressure, low voltage, or mechanical issues.  By providing an extra boost of power, a hard start kit can help reduce strain on the compressor, minimize power fluctuations, and potentially extend the lifespan of the AC system.


Whether or not your AC needs a hard start kit depends on several factors, including the age and condition of your AC system and any specific issues you may be experiencing.



Hard start kit in AC compressor and HVAC systems


A hard start kit for an HVAC(heating, ventilation and air conditioning) system is an electrical device that AIDS in the start-up process of the compressor in an HVAC system. The compressor is the key component responsible for compressing the refrigerant and circulating it through the system to provide heating or cooling. However, during start-up, the compressor requires a large amount of power to overcome initial resistance and begin to operate efficiently.

 

The hard start kit provides an additional power boost during compressor startup. This is especially beneficial for older or heavily used systems where the compressor may have difficulty starting on its own. The hard start kit helps overcome initial inertia and ensures a smoother, more reliable start. Second, the hard start component provides the necessary power surge to overcome the low voltage and ensure the normal operation of the compressor. If your HVAC system experiences frequent voltage drops or low voltage situations, a hard start kit can help compensate for this problem. In addition, hard start kits can help reduce stress on various components of the HVAC system, including compressors and other electrical components. This can potentially extend the service life of the system and minimize the risk of premature failure.

 

Therefore, installing a hard start kit can improve the reliability and performance of the AC compressor. It helps to reduce stress on the electrical system, prevent potential start-up failures, and extend the life of the compressor. To determine if your air conditioning compressor requires a hard start kit, it is best to consult a qualified HVAC technician. They can evaluate your specific AC system, taking into account factors such as the age of the compressor, start-up difficulties and operating conditions, and provide professional advice based on their assessment. It is important to consult a qualified HVAC technician to evaluate your HVAC system and determine if a hard start kit is needed. They can assess factors such as the age of the system, any boot difficulties and operating conditions to provide professional advice and ensure that a hard boot kit is properly installed when needed.

Related topic: HVAC Blower Motor: Definition, Troubleshooting and Tesing


How does a hard start kit work?

 

A hard start kit is designed to provide an extra boost of power during the startup process of an AC compressor. It consists of several components, including a start capacitor and a potential relay (or start relay). Here's how a hard start kit works:

 

  1. Start Capacitor: The start capacitor is an additional capacitor connected in parallel with the run capacitor of the AC system. It stores electrical energy and provides a temporary boost of power during startup. The start capacitor has a higher capacitance value than the run capacitor, allowing it to deliver the extra power needed to overcome the initial high torque requirements of the compressor during startup.

 

  1. Potential Relay (or Start Relay): The potential relay is an electromechanical device that senses the speed or voltage of the AC system's compressor during startup. It is responsible for controlling the connection of the start capacitor. When the compressor starts and reaches a specific speed or voltage, the potential relay cuts off the connection between the start capacitor and the compressor circuit. This ensures that the start capacitor is disconnected once the compressor is up and running, as it is only needed for the startup phase.

 

The hard start kit works in the following sequence:

 

  1. Power Applied: When the AC system is powered on, the start capacitor and potential relay are both energized.

 

  1. Startup Phase: As the compressor starts, it requires a higher amount of torque to overcome the initial resistance. The start capacitor supplies the additional power necessary to meet this demand, helping the compressor start smoothly.

 

  1. Potential Relay Activation: The potential relay continuously monitors the compressor's speed or voltage during startup. Once it detects that the compressor has reached the desired speed, it opens the circuit connection to the start capacitor, disconnecting it from the circuit.

 

  1. Normal Operation: Once the compressor is running and the startup phase is complete, the AC system operates using the run capacitor, which is typically smaller in size compared to the start capacitor but sufficient for the ongoing operation of the compressor.

 

By providing the extra power during startup, the hard start kit assists the compressor in overcoming the initial resistance and ensures a reliable and efficient startup process. It helps reduce strain on the electrical system, prevents potential startup failures, and improves the overall performance and lifespan of the AC compressor.


How can I tell if my hard start kit is bad

 

If you suspect that your hard start kit may be malfunctioning or not working properly, there are a few signs you can look for to determine if it is bad. Here are some indicators that your hard start kit might need replacement or further inspection:

 

  1. Difficulty Starting: One of the primary functions of a hard start kit is to assist the compressor in starting smoothly. If you notice that your AC unit is having difficulty starting or experiencing frequent starting failures, it could be a sign of a faulty hard start kit.

 

  1. Compressor Humming or Buzzing: When the hard start kit fails, the compressor may not receive the necessary additional power during startup. This can result in the compressor humming or buzzing without actually starting or running. If you hear unusual sounds coming from the compressor, it could indicate a problem with the hard start kit.

 

  1. Frequent Tripping of Breakers: A malfunctioning hard start kit may cause excessive electrical load during startup, leading to repeated tripping of the circuit breakers that supply power to your AC unit. If you find that your breakers are frequently tripping when the AC starts, it may be due to a faulty hard start kit.

 

  1. Excessive Heat or Burn Marks: Inspect the hard start kit itself for any signs of overheating, excessive heat, or burn marks. If you notice discoloration, melted components, or a burnt smell, it could indicate that the hard start kit has failed and needs to be replaced.

 

  1. Professional Diagnosis: If you suspect a problem with your hard start kit but are unsure, it is recommended to consult with a qualified HVAC technician. They can perform a thorough inspection of your AC system, including the hard start kit, and provide an accurate diagnosis of any issues.

 

Remember, the hard start kit is just one component of the AC system, and other factors can also contribute to startup problems. It is best to have a professional assess your system to determine the exact cause of any issues and recommend the appropriate course of action.



How much does it cost to replace a Hard Start Kit

The cost of replacing a hard start kit can vary depending on several factors, including the specific hard start kit model, your location, and the labor charges of the HVAC technician. Generally, the cost of a hard start kit itself can range from $50 to $150.

 

In addition to the cost of the hard start kit, you should also consider the labor charges involved in the replacement process. HVAC technicians typically charge an hourly rate for their services, which can vary depending on your location and the complexity of the job. The labor cost can range from $50 to $150 or more, depending on the technician's rates and the time required for the replacement.

 

Therefore, the total cost of replacing a hard start kit can range from approximately $100 to $300, including both the cost of the kit and the labor charges. It's essential to contact local HVAC service providers to obtain accurate cost estimates specific to your situation.

 

Keep in mind that these are general cost estimates, and prices may vary. It's always recommended to consult with multiple HVAC professionals in your area to get accurate quotes and choose the best option for your needs.

How to install a hard start kit 

Installing a hard start kit involves electrical work and should be done by a qualified HVAC technician. However, you should have a general understanding of the installation process, the considerations for choosing the right hard start kit, and information about the lifetime of the  hard start kit.

1.  Choosing the Right Hard Start Kit:

- Consult with an HVAC technician: Seek advice from a professional technician who can assess your AC system and recommend the appropriate hard start kit based on factors such as the compressor type, capacity, and any specific requirements of your system.

- Match the specifications: Ensure that the hard start kit you choose matches the voltage and horsepower rating of your AC compressor.  Refer to the manufacturer's guidelines or consult with a technician to ensure compatibility.

 

2.  Installation Process:

- Disconnect power: Before performing any work on your AC system, make sure to turn off the power to the unit at the circuit breaker.

- Access the compressor: Remove the access panel or cover to gain access to the compressor and its wiring.

- Identify the run capacitor: Locate the run capacitor, which is usually a cylindrical-shaped component connected to the compressor.

- Install the hard start kit: Connect the hard start kit in parallel with the run capacitor.  Follow the wiring diagram provided with the kit and ensure proper connections.

- Secure and test: Once the connections are made, secure the hard start kit in place and ensure all connections are tight.  Restore power to the AC unit and test the startup to verify proper operation.

Here is an useful video:




How to Install a Hard Start Kit in Your Air Conditioner

 

3. Can I Install a Hard Start Kit Myself?

- Installing a hard start kit involves working with electrical components and requires knowledge of HVAC systems and electrical safety precautions.  It is recommended to have a qualified HVAC technician perform the installation to ensure proper wiring and minimize the risk of electrical hazards.

 

 4. Lifespan of a Hard Start Kit:

- The lifespan of a hard start kit can vary depending on factors such as the quality of the kit, the operating conditions of the AC system, and maintenance practices.  On average, a well-installed and properly functioning hard start kit can last anywhere from 5 to 10 years or more.

 

Remember, it's always best to consult with a professional HVAC technician for guidance specific to your AC system.  They can provide accurate recommendations, ensure proper installation, and answer any questions or concerns you may have.

 

Related topic: AC Blower Motor Explained: Definition, Function and Replacement

Popular Post

Recommend Products

Linear Technology/Analog Devices
RoHS

LTC2208IUP#PBF

Linear Technology/Analog Devices

IC ADC 16BIT PIPELINED 64QFN

-
Analog Devices Inc.
RoHS

AD5600HRMZ

Analog Devices Inc.

SI,HIGH TEMP,V-OUT,UNBUFFERED 16

-
Analog Devices Inc.
RoHS

ADXRS453BEYZ

Analog Devices Inc.

IC GYROSCOPE ANGULAR CLCC

-
Texas Instruments
RoHS

ADC12J2700NKE

Texas Instruments

ADC Single Folding/Interpolating 2.7Gsps 12-bit Serial 68 -Pin VQFN Tube

-
Lattice Semiconductor Corporation
RoHS

ISPPAC-CLK5610AV-01TN48C

Lattice Semiconductor Corporation

Clock Drivers & Distribution ISP 0 Dlay Clck Gen w/Unv Fan-Out Buf I

-
Analog Devices Inc.
RoHS

AD9268BCPZ-125

Analog Devices Inc.

Dual Channel Dual ADC Pipelined 125Msps 16-bit Parallel/LVDS 64-Pin LFCSP EP Tray

-
MEAN WELL USA Inc.
RoHS

RPS-60-15

MEAN WELL USA Inc.

AC/DC CONVERTER 15V 60W

-
Micron Technology Inc.
RoHS

JS28F00AP33BFA

Micron Technology Inc.

IC FLASH 1G PARALLEL 56TSOP

-

FAQ

Will a hard start kit solve all my AC startup issues?
While a hard start kit can improve the starting performance of the compressor, it may not solve all AC startup issues. If you are experiencing persistent startup problems, it is best to consult with a professional HVAC technician to diagnose the underlying cause and determine the most appropriate solution.
When do I need a hard start kit for my AC?
A hard start kit may be needed in situations where the AC compressor struggles to start on its own, such as in older or heavily used systems, or in cases with low voltage supply. It can also be beneficial if your AC system is powered by a generator or inverter, which may have difficulty providing the necessary power surge for compressor startup.
Can hard start kit damage refrigerator compressor?
Using a hard start kit on a refrigerator compressor is generally not recommended and could potentially damage the compressor. Unlike air conditioning compressors, refrigerator compressors are not designed to handle the additional power surge provided by a hard start kit. Refrigerator compressors are typically designed with built-in starting components to handle the starting process without the need for additional assistance. Adding a hard start kit to a refrigerator compressor can result in excessive power surge or voltage fluctuations that may overload or damage the compressor.

Related Content